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 4060 for Backplanes
 Flying Probe Tester for Backplanes

 

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The 4060 BP is a flying probe tester especially designed for testing backplanes and populated boards mounting any type of connectors. The test is fully automated, since the flying probes are able to directly contact the pins of the connectors, whose position is automatically acquired by the system. The use of innovative test techniques makes the test fast yet exhaustive, through the simultaneous execution, on both sides of the boards, of complete test of continuity, insulation, presence and orientation of connectors and components, correct assembly and mechanical check of the contact pins.

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Fast Test

The test of boards populated with connectors is fast on the 4060, since the system does not require any specific setup or the equipment of contacting units and adapters. The system automatically acquires the information about the height of the connector pins (up to 35 mm), then the flying probes directly contact the pins.

The double-sided probing allows the simultaneous execution of the test on both sides of the boards, saving on the test time while making the test completely automated, since there is no need to flip over the board to test the two sides.

Furthermore, the test time is optimized by a smart automatic test program generation: According to the threshold values set up for the insulation test, the system automatically selects the application of optimized techniques to make the test program execution faster without losing on the test coverage.

  

Unparalleled Speed and Accuracy

The 4060 BP is based on the same technology that makes SPEA’s flying probers the faster and most accurate on the market. Full linear motion, light-weight mechanics, real measuring linear encoders on each X-Y-Z axis with 0.012 μm resolution, guarantee high-speed axis movement along with an absolute accuracy in contacting the smallest targets.

The Soft Touch Technology ensures that components and connector pins are contacted with no damage due to the probing marks.

 

Flexible Board Loading, Large Test Area

The board loading on the 4060 BP can be either automated in line (through in-line integration, or with loaders/unloaders from rack), or manual, with no need of changeover operations.

The in-line mechanism allows the board loading of backplanes and boards of virtually any length, while the maximum width is 610 mm (24”).

The manual loading is highly ergonomic, and can be done directly into the test area or through a shuttle mechanism that brings the board to the test area.

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The 4060 BP performs the test of all the connectors on the board (male and female), as well as a complete in-circuit test on passive, discrete and active components, guaranteeing a full test coverage.

Continuity test 
- Tracks continuity with resistive method
- Tracks continuity with impedance measure method

Insulation test
- Resistive adjacency method at low voltage
- Capacitive method at low voltage
- Resistive adjacency method at 100V

In-Circuit test  (at 10 Ω ÷ 500 MΩ) 
- Resistive adjacency method
- Parametric measures of discrete devices

Open Pin Scan
- Open pin test

Net dimension test
- Verification of the net dimensions (lenght, thickness, height) through resistive method

Optical/laser inspection
- Automatic acquisition of the connector pin height
- Presence and orientation test on connectors and components
- Correct assembly of the connectors
- Mechanical check of the contact pins, to verify they are not bended 

   Multifunction Test back    Minimize
In-Circuit Test
SMART In-Circuit Test
Nodal Impedance Test (NZT)
Short test based on nodal impedance measurement
Open Pin Scan
Power Test
On-Board Programming
Optical Test
Boundary Scan

 

 

 

 

 

 

 

 

 

 


 

Nodal impedance Test - NZT

 

SPEA NZT 2.0 is a net-oriented test technique, developed in whole by SPEA in order to reduce the test time for flying probe testing up to 80%, while guaranteeing 100% of short circuits coverageand detecting also the latent failures not covered by the in-circuit testing.

SPEA NZT 2.0 is the result of more than 10 years of enhancements made by SPEA: the new hardware and software technology offers higher accuracy and stability, a faster test execution, and a full optimization of the test time, by combining NZT test and in-circuit test.

 

More Information

 


 

Pins not soldered? Open Pin Scan finds them

The increasing volume of electronic components on a board can result in a increase of process defects, starting from the lack of solder on the component pins. 

The introduction of the BGA technology limits the use of the optical inspection but it can be an efficiently substituted by the Open Pin Scan technique.

The 4060 is capable of using three different test techniques to identify different defects on the card, such as lifted pins on the board (defined as “open pin”):

- Junction Scan
- Current Scan
- Electro Scan

The combined use of the three techniques brings together the effective analysis of defects regardless of the circuit configuration and the component technology. 

With the Open Pin Scan technique, it is possible to find other defects on the tested boards, such as wrong polarity, polarized capacitors backwards, connectors mounted incorrectly, RF capacitor presence (stray capacitors).

Leonardo software automatically generates the appropriate test for the Open Pin technique, using the information contained in the CAD as reference. 

 


 

Integrated On Board Programming

The 4060 allows the elimination of the need for a Workstation dedicated to device programming, placed after the board testing.

The On Board Programming (OBP) module of the 4060 can program the devices on the board. The programming can be performed for single components, as well as components in parallel.

The OBP can be used to program test functions specific to the board (Bist or Bost). It can also load the operating software of the product. This way it is possible to have one less external programming station and, at the same time, to cancel the repetitive risks of board handling. The test system works directly, using fixed commands, getting the interacting, followed by the control signals, to erase and program the component.

The programming can be done using specific connectors (for example JTAG) or using the traditional contacts of the bed-of-nails.

 


 

Optical Test

The 4060 can be equipped with color or black and white cameras to perform optical inspections of the board. It is possible to install up to 4 cameras for the optical testing: two on the top side and two on the bottom. 

The optical inspection module permits testing of boards at the same time the electrical testing is executed, thus guaranteeing an increase in productivity that accompanies an increase in the board coverage.

The Optical Test is useful in verifying the non-electrical characteristics of the board, or the configurations electrical testing is complex, such as:

- correct orientation of components (electrolytic capacitors, connectors, integrated circuits)
- character and symbol recognition (such as barcode 2D and device names of ICs)
- presence or absence of components 
- solder paste control

 


 

Boundary Scan

Testing devices that have no physical access presents no problem to the 4060.
Using the Boundary Scan technique the system is capable of testing electronic boards of high integrity and high complexity (for example BGA), verifying the pin integrity of its interconnections even when there is no probe contact. 

The 4060 can be equipped with Boundary Scan software and hardware to perform the applications of this testing technique.

Boundary Scan can be performed with different techniques, depending on the coverage that is desired: 

- Infra-structure test (integrity)
- Interconnection test
- Boundary Scan ICT test
- In-Boundary Scan test

The Boundary Scan ICT test is used when the boards are of mixed characteristics, with components of Boundary Scan typology as well as standard components (non-Boundary Scan).

In this case testing requires the use of the probe (fixed or mobile) to force or acquire digital signals simulating the presence of the Boundary Scan components where they’re not present.

The flying probes are actively used in the pattern applications of Boundary Scan to apply stabilization signals, conditioning, or to perform follow up diagnostics in depth for generic errors found in the Boundary Scan chain.

 


 

Lead Free Ready

The introduction of Lead Free soldering represents a requirement for every production area, in observance of new legislation for the environment.

Still, the technology innovations, the new required processes, together with the continuous size reduction in component packages and the PCB fine pitch devices, can increase board defects.

To guarantee the quality of the product without losing productivity, it is necessary to select a fast and flexible test system, that will be capable of finding new types of defects that can appear in the first years of using the new technology, in any production process. 

The 4060 flying prober is the ideal solution:
Immediately usable at the moment of the installation, easy to use and easy to re-program, the 4060 allows the development of any type of test. 

The extreme precision allows the system to catch more defects than any other test system, making it adequate for any new or existing type of defect.

With the Lead Free Ready technology of the 4060, SPEA demonstrates its readiness to face any environmental challenges, and re-affirms SPEA commitment to focusing on the environment.

   Easy to Use Software back    Minimize

The 4060 BP is equipped with Leonardo Backplane, a dedicated operating system that combines SPEA’s Leonardo software features with the effectiveness of a layout specifically designed for the development of test programs for backplanes.

Leonardo Backplane offers a simple user interface, that guides you through a completely guided procedure to develop the test program in a few clicks. The integration of advanced smart functions reduces the level of skill required, simplifying the programming and the use of the system.

For more info go to Leonardo Section.

   Specifications back    Minimize
Probe number 4 top + 2 bottom
Probe angle 16° & 5°
Cameras 2 top + 2 bottom
Axis movement Linear motors with linear measuring encoders on X-Y-Z axis
Board Loading Manual (front or shuttle-aided loading), In-Line, combined
Footprint 1780 x 1240 x 1700 mm
Test Area 610 mm width, no limits in lenght
Input Power 110-240 VAC, 50-60 Hz UL/CSA compliant

 

 

 

 

 

 

 

 


 

 






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