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  4060 Flying Probe Tester
 Full-performance, comprehensive tester with maximum expandability

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SPEA 4060 Full Performance Flying Probe Tester

4060 is the multi-purpose flying probe system designed to cover the widest range of test requirements. High mechanical speed, dual sided probing, extreme accuracy, comprehensive range of board loading modules, overall configurability and fast set-up changes: 4060’s performances and flexibility give you all you need to adaptibly answer your production needs.

Great ease of use and rapidity are offered by Leonardo Express, the operating system of SPEA’s testers. Leonardo express allows non-expert users to quickly develop a test program in six completely guided steps, requiring just a few simple settings.

 

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All-in-one Tester

Board testing with 4060 is accurate and complete: The system can be equipped with a range of instruments to perform, in addition to full in-circuit test, multi-function tests including all the techniques required for the board.

 Therefore, 4060 can contact simultaneously both sides of the board, so it represents the most convenient solution when not all components are accessible from just one side. The dual-sided probing reduces the number of moves required to execute the test program, while using a single test program for both the sides, which results in a strong reduction in the overall test time.

 

Flexibility

4060's test offers the gratest versatility in use

- no product-specific setup
- easy and quick test program development
- product exchange require only to modify the test program accordingly
- wide test area: 686 x 610 mm

The system can be flexibly used either in automated way (with in-line integration, or automated loaders/unloaders from rack) or loading the boards manually, with no need of changeover operations.

 

 

Extreme Accuracy

Board accessibility is not an issue with 4060. The flying probes can contact directly the pins of ultra fine pitch components, such as 01005, 0201, RQFP.

Accuracy and reliability are ensured by the best movement technologies: linear motors with magnetic guides and linear optical encoders positioned directly on X, Y and Z axis, with less than 0.1 μm resolution. The probes are moved with no mechanical friction, and their real position is dynamically measured with precision.

 

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The 4060 fits perfectly in your specific production process thanks to the availability of a wide variety of board loading modules – automatic in-line, manual or combined.

The automatic loaders do not require the constant presence of an operator in charge of the loading of the boards to be tested.

4060 IL - In-Line Board Loading:
Normally integrated in the production line; the board is loaded in automated way.
 
4060 IL Combined - In-Line or Manual Board Loading:
This model combines the advantages of the automatic board loading to the versatility of the Manual Loading. It is possible to choose to load the boards in manual way, or in automated in-line way. The system can be also equipped with a removable Shuttle mechanism, to get the same advantages of the Shuttle Board Loading; in this case, it is possible to equip the system with mechanism for lifting and lowering the Shuttle mechanism.
The system with the In-Line Board Loading Combined is available in two versions: Pass Through (which is used to integrate the system in the production line) and Pass Back (which is used when the loader and the unloader of the boards are placed on the same side of the system).
 
4060 SL Shuttle Board Loading:
The loading of the boards is performed outside the testing area; a dedicated mechanism, the Shuttle, transports the board into the testing area. This solution is very ergonomic and allows an easy access to the system and a simple equipping (for example, with contrasts, beds of nails, interface connection, instrumentation for powered functional testing). 
 

4060 ML Manual Board Loading:
The loading of the board is easily performed directly into the testing area, guaranteeing high ergonomics in a reduced footprint.

 
   Multifunction Test back    Minimize
In-Circuit Test
SMART In-Circuit Test
Nodal Impedance Test (NZT)
Short test based on nodal impedance measurement
Open Pin Scan
Power Test
On-Board Programming
Optical Test
Boundary Scan

 

 

 

 

 

 

 

 

 

 


 

Nodal impedance Test - NZT

 

SPEA NZT 2.0 is a net-oriented test technique, developed in whole by SPEA in order to reduce the test time for flying probe testing up to 80%, while guaranteeing 100% of short circuits coverageand detecting also the latent failures not covered by the in-circuit testing.

SPEA NZT 2.0 is the result of more than 10 years of enhancements made by SPEA: the new hardware and software technology offers higher accuracy and stability, a faster test execution, and a full optimization of the test time, by combining NZT test and in-circuit test.

 

More Information

 


 

Pins not soldered? Open Pin Scan finds them

The increasing volume of electronic components on a board can result in a increase of process defects, starting from the lack of solder on the component pins. 

The introduction of the BGA technology limits the use of the optical inspection but it can be an efficiently substituted by the Open Pin Scan technique.

The 4060 is capable of using three different test techniques to identify different defects on the card, such as lifted pins on the board (defined as “open pin”):

- Junction Scan
- Current Scan
- Electro Scan

The combined use of the three techniques brings together the effective analysis of defects regardless of the circuit configuration and the component technology. 

With the Open Pin Scan technique, it is possible to find other defects on the tested boards, such as wrong polarity, polarized capacitors backwards, connectors mounted incorrectly, RF capacitor presence (stray capacitors).

Leonardo software automatically generates the appropriate test for the Open Pin technique, using the information contained in the CAD as reference. 

 


 

Integrated On Board Programming

The 4060 allows the elimination of the need for a Workstation dedicated to device programming, placed after the board testing.

The On Board Programming (OBP) module of the 4060 can program the devices on the board. The programming can be performed for single components, as well as components in parallel.

The OBP can be used to program test functions specific to the board (Bist or Bost). It can also load the operating software of the product. This way it is possible to have one less external programming station and, at the same time, to cancel the repetitive risks of board handling. The test system works directly, using fixed commands, getting the interacting, followed by the control signals, to erase and program the component.

The programming can be done using specific connectors (for example JTAG) or using the traditional contacts of the bed-of-nails.

 


 

Optical Test

The 4060 can be equipped with color or black and white cameras to perform optical inspections of the board. It is possible to install up to 4 cameras for the optical testing: two on the top side and two on the bottom. 

The optical inspection module permits testing of boards at the same time the electrical testing is executed, thus guaranteeing an increase in productivity that accompanies an increase in the board coverage.

The Optical Test is useful in verifying the non-electrical characteristics of the board, or the configurations electrical testing is complex, such as:

- correct orientation of components (electrolytic capacitors, connectors, integrated circuits)
- character and symbol recognition (such as barcode 2D and device names of ICs)
- presence or absence of components 
- solder paste control

 


 

Boundary Scan

Testing devices that have no physical access presents no problem to the 4060.
Using the Boundary Scan technique the system is capable of testing electronic boards of high integrity and high complexity (for example BGA), verifying the pin integrity of its interconnections even when there is no probe contact. 

The 4060 can be equipped with Boundary Scan software and hardware to perform the applications of this testing technique.

Boundary Scan can be performed with different techniques, depending on the coverage that is desired: 

- Infra-structure test (integrity)
- Interconnection test
- Boundary Scan ICT test
- In-Boundary Scan test

The Boundary Scan ICT test is used when the boards are of mixed characteristics, with components of Boundary Scan typology as well as standard components (non-Boundary Scan).

In this case testing requires the use of the probe (fixed or mobile) to force or acquire digital signals simulating the presence of the Boundary Scan components where they’re not present.

The flying probes are actively used in the pattern applications of Boundary Scan to apply stabilization signals, conditioning, or to perform follow up diagnostics in depth for generic errors found in the Boundary Scan chain.

 


 

Lead Free Ready

The introduction of Lead Free soldering represents a requirement for every production area, in observance of new legislation for the environment.

Still, the technology innovations, the new required processes, together with the continuous size reduction in component packages and the PCB fine pitch devices, can increase board defects.

To guarantee the quality of the product without losing productivity, it is necessary to select a fast and flexible test system, that will be capable of finding new types of defects that can appear in the first years of using the new technology, in any production process. 

The 4060 flying prober is the ideal solution:
Immediately usable at the moment of the installation, easy to use and easy to re-program, the 4060 allows the development of any type of test. 

The extreme precision allows the system to catch more defects than any other test system, making it adequate for any new or existing type of defect.

With the Lead Free Ready technology of the 4060, SPEA demonstrates its readiness to face any environmental challenges, and re-affirms SPEA commitment to focusing on the environment.

   Easy to Use Software back    Minimize

Leonardo Express – the new operating system for SPEA testers – is designed to allow also non-experts to generate a test program in a few hours, also for complex boards with thousands of nets. All the steps required – CAD import and processing, testability and accessibility analysis, test program generation and debug – are implemented with the same instrument set, that is integrated in a graphic interface minimizing the learning curve. Friendly menus, customizable toolbars and on-line help make the interface extremely easy to use. The test program can be generated either automatically, starting from CAD data or through easy manual input techniques.

For more info go to Leonardo Section.

   Specifications back    Minimize
Probe number 4 top + 2 bottom
Probe angle 16° & 5°
Cameras 2 top + 2 bottom
Axis movement Linear motors with linear measuring encoders on X-Y-Z axis
Board Loading Manual (front or shuttle-aided loading), In-Line, combined
Footprint 1780 x 1240 x 1700 mm
Test Area 686 x 610 mm
Input Power 110-240 VAC, 50-60 Hz UL/CSA compliant





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